Industry:
FMCG / Packaging
Problem Statement
A high-speed packaging line faced a PLC communication failure, disrupting coordination between PLC, HMI, and sensors. This caused inconsistent machine behavior and eventual stoppage.
Challenges Faced
- System based on Siemens SIMATIC PLC
- Intermittent faults made diagnosis difficult
- Production line required high precision synchronization
- Downtime directly affecting daily dispatch targets
Solution Provided by Anadi Automation
✔ Step 1: Fault Diagnosis
- Identified communication module failure
- Checked network configuration and signal flow
✔ Step 2: Component Replacement
- Supplied compatible Siemens PLC communication module
- Tested module before dispatch
✔ Step 3: System Reconfiguration
- Restored communication between PLC, HMI, and drives
- Verified signal integrity and response timing
✔ Step 4: Trial & Validation
- Conducted live machine trials
- Ensured stable and error-free operation
Execution Timeline
- 🚚 Dispatch: Within 24–36 hours
- 🔧 Installation & trial: Same day
- ✅ Full stabilization: Within 24 hours
Results & Impact
- Machine returned to stable operation
- Eliminated intermittent faults
- Improved overall system reliability
Client Benefits
✔ Reduced production delays
✔ Increased machine efficiency
✔ Long-term system stability
📞 Get in Touch
Facing an urgent PLC breakdown?
Contact Anadi Automation today for fast and dependable automation support.
https://api.whatsapp.com/send/?phone=9822444915&text&type=phone_number&app_absent=0